Energy Stewardship
As an industry leader in recycled products manufacturing,
our products are made in state-of-the-art facilities where
we strive to continually improve our quality, efficiency, and
responsible resource management.
To that end, in 2009 SofSURFACES began the extensive
process of engineering a new production system with a
strong focus on energy conservation.
A large part of this process involved updating our equipment
inventory to boost energy efficiency. HMI control systems
have been incorporated to conserve energy by automatically
adjusting process temperatures in response to ambient temperatures outside and within the factory. These two changes alone have resulted in a 15% reduction in natural gas usage and a 16% reduction is electricity consumption from 2009 to 2010.
In addition, 77% of our raw material supplies come from
within 180 miles of SofSURFACES manufacturing site,
resulting in less fuel burned in transporting materials and
less waste from excess inventory.
At our Petrolia facility, we work with EnerNOC a full service
demand response provider, to help supplement our local
energy grid. Our participation in their DemandSMART
program helps to reduce a portion of our electrical consump-
tion. When energy supplies are low or a grid emergency is
declared, we
help to ensure there is enough electricity for our
company and for our neighbors.
Recycling Efforts
SofTILE KrosLOCK contains between 74% and 93% post
consumer recycled content with each tile utilizing a minimum
of 1.5
passenger tires in its manufacture. This year approx-
imately
750,000 passenger tires will be diverted from North
America’s
landfills to be used in the manufacturer of our
family of products.
SofTLE is sustainable in that 100% of the product can be
returned to our facility, reprocessed and reintegrated into
new
products once the surface has reached the end of its
useful
service life. Because recycling is the core of our
business, all
of our production scrap is automatically col-
lected and recycled
back into the system so nothing goes
to waste. Each year this
translates into nearly 1 million
pounds of diverted industrial scrap.
Our recycling efforts don’t stop with our products or our manufacturing plants. SofSURFACES actively recycles paper, plastic, and cans at our office facilities. We purchase sustainable office supplies, recycle printer cartridges, and favor environmentally friendly materials and procedures whenever possible.
SofTILE meets the stringent criteria required to contribute
towards points under 2 of the 6 LEED rating system categories
including MR 4.1 and MR 4.2.
What is LEED?
The Leadership in Energy and Environmental Design (LEED)
Green Building Rating System represents the U.S. Green
Building Council’s effort to provide a national standard for
what constitutes a green building.
Air Quality Control
Through raw material selection and manufacturing process
control, SofSURFACES is able to ensure that harmful emis-
sions are not given off to employees or the environment.
All of the raw material used in the manufacturer of our products
are phthalate free or compliant. The resins used in our pro-
duction process are the safest available with no free isocynates.
Continual industrial hygiene sampling has shown that there
are no free isocyanates in the manufacturing environment
and periodic air monitoring indicates that environmental
emissions are less than 7% of allowable limits.